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| A state-of-the art CAD-controlled
machine that cuts sheet and block materials using
high-pressure water to create 2-D shapes. Ideal
for samples and small quantities because no tooling
is required. Can handle 2m x 3m pieces. |
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| 5 -axis CNC routing - CAD-operated
machining and milling typically used for case inserts
and tool sets where specially-shaped 3-D pockets
are carved out of foam blocks. |
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| Numerically-controlled cutting
machine (bandsaw) with a large bed (can handle 2m
x 3m slabs). This machine cuts accurate straight
lines into materials up to 500mm thick. Speed is
pre-programmed so you can achieve accurate, repeatable
cuts. |
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| Automatic, numerically-controlled
machinery for cutting 2-D shapes out of raw materials
using specially-made tooling. Ideal for high-volume
work. |
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| Highly accurate horizontal cutting
of sheet materials. These numerically-controlled
machines can make precision cuts – a sheet
of foam can be as thin as 0.5mm or as thick as 30mm.
Large beds handle 2m x 1.5m blanks. |
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| Machinery to make 3-D shapes out
of semi rigid and rigid plastic and closed-cell
foam. Shapes are formed by heating and drawing down
the material over specially-tooled moulds. For use
with high-impact polystyrene, polypropylene and
polyethylene. |
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| Heating materials and compressing
between a male and a female mould to form a 3-D
shape. |
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| Process of bonding sheet materials
to increase thickness, using heat and no adhesive. |
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| Process of using heat to join the
ends of materials to increase length. |
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| Process of bonding peelable adhesive
to sheet materials. |
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| Fabrication of tubing and cord
from sheets of foam. Mainly used for the medical
and construction industries. |
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| A finishing process that uses hot-air
drying to improve the appearance and quality of
materials. Provides a sheen. |
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