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| A state-of-the art
CAD-controlled machine that cuts sheet
and block materials using high-pressure
water to create 2-D shapes. Ideal for
samples and small quantities because
no tooling is required. Can handle 2m
x 3m pieces. |
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| 5 -axis CNC routing
- CAD-operated machining and milling
typically used for case inserts and
tool sets where specially-shaped 3-D
pockets are carved out of foam blocks. |
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| Numerically-controlled
cutting machine (bandsaw) with a large
bed (can handle 2m x 3m slabs). This
machine cuts accurate straight lines
into materials up to 500mm thick. Speed
is pre-programmed so you can achieve
accurate, repeatable cuts. |
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| Automatic, numerically-controlled
machinery for cutting 2-D shapes out
of raw materials using specially-made
tooling. Ideal for high-volume work. |
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| Highly accurate horizontal
cutting of sheet materials. These numerically-controlled
machines can make precision cuts –
a sheet of foam can be as thin as 0.5mm
or as thick as 30mm. Large beds handle
2m x 1.5m blanks. |
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| Machinery to make 3-D shapes out
of semi rigid and rigid plastic and closed-cell
foam. Shapes are formed by heating and drawing down
the material over specially-tooled moulds. For use
with high-impact polystyrene, polypropylene and
polyethylene. |
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| Heating materials and compressing
between a male and a female mould to form a 3-D
shape. |
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| Process of bonding sheet materials
to increase thickness, using heat and no adhesive. |
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| Process of using heat to join the
ends of materials to increase length. |
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| Process of bonding peelable adhesive
to sheet materials. |
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| Fabrication of tubing
and cord from sheets of foam. Mainly
used for the medical and construction
industries. |
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| A finishing process that uses hot-air
drying to improve the appearance and quality of
materials. Provides a sheen. |
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