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| A state-of-the art CAD-controlled machine that
cuts sheet and block materials using high-pressure water to
create 2-D shapes. Ideal for samples and small quantities because
no tooling is required. Can handle 2m x 3m pieces. |
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| 5 -axis CNC routing - CAD-operated machining
and milling typically used for case inserts and tool sets where
specially-shaped 3-D pockets are carved out of foam blocks. |
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| Numerically-controlled cutting machine (bandsaw)
with a large bed (can handle 2m x 3m slabs). This machine cuts
accurate straight lines into materials up to 500mm thick. Speed
is pre-programmed so you can achieve accurate, repeatable cuts. |
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| Automatic, numerically-controlled machinery
for cutting 2-D shapes out of raw materials using specially-made
tooling. Ideal for high-volume work. |
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| Highly accurate horizontal cutting of sheet
materials. These numerically-controlled machines can make precision
cuts – a sheet of foam can be as thin as 0.5mm or as thick
as 30mm. Large beds handle 2m x 1.5m blanks. |
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| Machinery to make 3-D shapes out of semi rigid
and rigid plastic and closed-cell foam. Shapes are formed by
heating and drawing down the material over specially-tooled
moulds. For use with high-impact polystyrene, polypropylene
and polyethylene. |
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| Heating materials and compressing between a
male and a female mould to form a 3-D shape. |
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| Process of bonding sheet materials to increase
thickness, using heat and no adhesive. |
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| Process of using heat to join the ends of materials
to increase length. |
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| Process of bonding peelable adhesive to sheet
materials. |
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| Fabrication of tubing and cord from sheets
of foam. Mainly used for the medical and construction industries. |
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| A finishing process that uses hot-air drying
to improve the appearance and quality of materials. Provides
a sheen. |
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