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Foam Mouldings

What are foam mouldings? 

Foam mouldings are engineered components created through Structural Foam technology. Utilising nitrogen gas and melted polymer, these parts boast a dense outer skin surrounding a structural core, resulting in a high strength-to-weight ratio. The process involves low-pressure injection into specific moulds, leading to a rigid, dense component ideal for various applications. 


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Customization and versatility 

Whether you supply your own design or require CAD drawings based on your specifications, our team collaborates closely with you to ensure the final product meets your expectations. We excel in moulding both rigid and flexible objects, employing materials like Polyurethane (PU) for rigidity and various grades of closed-cell PE foam for items such as knee pads. 

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Material options and properties 

Our offerings extend to multiple foam types including open-cell foams for flexible mouldings like seat padding, with the ability to adjust density ranging from 50 to 600 kg per cubic metre. The closed-cell PE foam mouldings we specialise in offer unparalleled durability and comfort. 

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We predominantly use Polyurethane (PU) foam for rigid objects and specialise in closed-cell PE foam for items like knee pads. Open-cell foams are used for flexible mouldings. 

Absolutely. We offer full customization services, right from the initial design and prototyping phase through to production. 

The density can vary from 50 to 600 kg per cubic metre, depending on the type of foam and your specific requirements. 

Foam mouldings, produced through Structural Foam technology, combine a dense outer skin with a structural core, offering excellent strength-to-weight ratios suitable for various applications. 

Yes, our foam mouldings find versatile applications ranging from industrial storage solutions to home décor and furniture components. 

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