Skip to page content

Machine Capabilities

At Kewell Converters, our proficiency lies in designing and producing bespoke foam products tailored to your unique requirements. With an unwavering dedication to precision and quality, our manufacturing expertise combines time-honoured techniques with state-of-the-art foam fabrication methods.

In-House Manufacturing Excellence

Our manufacturing prowess resides under a single roof, boasting an expansive range of advanced foam fabrication equipment and specialised CNC machinery. By harnessing numerous lean-manufacturing techniques, we’ve cultivated a dynamic and streamlined production environment that promises swift turnaround times.

Our manufacturing processes are strategically designed to not only align with individual customer specifications but also to be cost-effective. Moreover, our commitment to minimising waste and maximising yields exemplifies our environmentally conscious approach.

2D & 3D CNC Routing & Machining (Milling) bespoke foam case inserts

CNC Machining & Equipment

  • CNC Vertical Contour Cutting
  • 2D & 3D CNC Routing & Machining (Milling)
  • CNC High Pressure Pure Water-Jet Cutting
  • CNC Laser Cutting, Marking & Embossing (Etching)
  • Portable CMM Measuring Tool (for 3D Inspection and Reverse Engineering)
water-jet cutting, water-jet-machines

CNC Water-Jet Cutting 

Unleash unparalleled precision with Kewell Converters’ CNC Water-Jet Cutting. Achieve immaculate edges and intricate designs effortlessly. Dive into the world of high-pressure precision, where water meets technology. Kewell Converters—combining the force of nature with cutting-edge innovation. 

View Video

Primary Fabrication & Cutting

  • Strip Cutting & Band Sawing (including Automatic)
  • Horizontal Cutting / Splitting (Slitting)
  • Tube & Cord Profiling (Forming)
  • Precision Press/Die Cutting
  • Wire and Hot Blade Cutting

Moulding & Welding Techniques

  • Thermoforming (Compression) Moulding
  • Automatic Fast Welding
  • Vacuum Forming
  • Heat Laminating
  • Butt-Welding

CNC Vertical Contour Cutting 

Experience precision with Kewell Converters’ CNC Vertical Contour Cutting. Elevate your projects with unmatched accuracy and seamless finishing. Harness the power of advanced CNC technology tailored for intricate contours. Kewell Converters—where innovation meets precision. 

Unveil Precision with Laser Engraving

At Kewell Converters, we’re taking foam fabrication to the next level with our cutting-edge laser engraving services. Tailored to meet the demands of a wide array of industries, including retail, our service stands out by offering branding, part marking, and the creation of intricate CNC-cut parts with unmatched precision and personalisation. Read more here.

View Video

Other Production Services

  • Sub-Contract Manufacturing
  • Assembly & Packaging Solutions
  • Self-Adhesive Backing (SAB) Application
  • Comprehensive & Custom Fabrication
  • Full Product Design & 2D/3D CAD/CNC Programming (AutoCAD, Mastercam and SpaceClaim)

Ready to get started?